EV Battery Fire Exposure Test System by ECE R100 and UL 2580

Product Details
Customization: Available
After-sales Service: Response in 12 Hours
Warranty: 12 Months
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  • EV Battery Fire Exposure Test System by ECE R100 and UL 2580
  • EV Battery Fire Exposure Test System by ECE R100 and UL 2580
  • EV Battery Fire Exposure Test System by ECE R100 and UL 2580
  • EV Battery Fire Exposure Test System by ECE R100 and UL 2580
  • EV Battery Fire Exposure Test System by ECE R100 and UL 2580
  • EV Battery Fire Exposure Test System by ECE R100 and UL 2580
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Basic Info.

Model NO.
UL2580
Type
Finished Batteries Tester
Test Region
Fire Exposure Test
Application
Lithium-ion Battery
Customized
Non-Customized
Test Standard
ECE R100 Rev.3 Annex 9e, UL 2580
Test Object
EV Battery
Max.Size of Sample
3000mm X 2000mm
Dimension of Refractory Brick
240mm(W) * 120mm(D) * 70mm(H)
Measuring Range of Anemometer,
10m/S
Temperature Sensor
Type K Insulated Thermocouples
Ignition Time
60 Seconds
Density of Brick
1,900~2000 Kg/M3
Material of Brick
30~33% Al2O3
Transport Package
Plywood Case
Specification
New
Trademark
AI
Origin
China
HS Code
9031809090
Production Capacity
20 Sets/Month

Product Description

 

Introduction 

The Battery Fire Exposure Test Machine is designed to evaluate the fire resistance performance of the complete REESS against exposure to fire from outside. It simulates the fire caused by a fuel spill from a vehicle and evaluates the time that if the driver and passengers have enough time to evacuate.

The exposure to fire test shall be conducted with the complete REESS or with its subsystem(s) which can represent the performance of the complete system in the end use.

The test includes 4 procedures: A) Preheating; B) Direct exposure to flame; C) Indirect exposure to flame, and; D) End of test.

Phase A Preheating

The fuel in the pan is ignited for 60 seconds, and the tested REESS is placed on the carrier which is 3m out of the burning pan.

Phase B Direct exposure to flame

The carrier with the tested REESS moves horizontally to the burning pan, and the tested REESS is directly exposed to fire for 70 seconds. The exposure time can be with additional 60 seconds as requested.

Phase C Indirect exposure to flame

The refractory brick carrier with a layer of refractory bricks moves to between the burning pan and the tested REESS carrier, and the tested REESS is exposed to the reduced fire for 60 seconds.

Phase D End of test

The extinguishing screen is moved between the burning pan and the refractory brick layer, and the flame is extinguished. The tested REESS is continuously observed until the surface temperature of the REESS cools down to ambient temperature or a period of 3 hours.

The exposure to fire test system comprises a fuel pan, sample(REESS) carrier, extinguishing screen carrier, refractory brick carrier, tracking system, fueling system, ignition device, and control system, which can auto/manual perform the exposure to fire test according to ECE R100 Rev. 3 Annex 9E.

Standards:

ECE R100 Rev.3 Annex 9E, UL 2580
EV Battery Fire Exposure Test System by ECE R100 and UL 2580
Main Features:
1.Fuel pan, made of stainless steel. Provides three different dimensions for various size samples.

a)      3,200mm(L) x 2,200mm(W) x 150mm(H).

b)      2,200mm(L) x 1,200mm(W) x 150mm(H).

c)      1,200mm(L) x 700mm(W) x 150mm(H).

Other dimensions of fuel pans can be customized.

2.The fuel pan is mounted on the left/right side of the system.

3.The Battery Fire Exposure Test is equipped with water, gasoline filling device to fill water & fuel into the pan according to the test. The filled gas can be enough for a specific exposure time.

4.Sample carrier, can be moved horizontally upon the fuel pan, at a rate of up to 6 m/min, with a loading capacity of up to 2000kg and a maximum sample dimension of 3000mm x 2000mm.

5.The sample carrier height can be adjusted to 500mm ± 100mm higher than the fuel level.

6.Refractory brick carrier, can be moved horizontally upon the fuel pan, at a rate of up to 6 m/min.

7.Refractory bricks are mounted on the carrier, the refractory brick is 240mm(W) * 120mm(D) * 70mm(H), with 15 holes of 30mm diameter and 6 cutouts of 30mm diameter are thought the brick.

8.The refractory brick has the following properties:

a)      Fire resistance performance: SK 30 (Seger-Kegel).

b)      Material: 30~33% Al2O3.

c)      Open Porosity: 22~22%.

d)      Density: 1,900~2000 kg/m3.

e)      Effective Holed Area: Approx. 44.18%.

9.The refractory brick carrier height can be adjusted higher than 30mm ± 10mm the fuel pan.

10.Extinguishing screen carrier, can be moved horizontally upon the fuel pan, at a rate of up to 6 m/min, made of a steel sheet, used to extinguish the flame after Phase C.

11.The movement of each layer is remote control, which has auto and manual modes.

12.The movement of each layer is within physical and software limits.

13.Anemometer, is used to measure the wind velocity at pan level, with a measuring range of up to 10m/s, a resolution of 0.01m/s.

14.Temperature measurements, Type K insulated thermocouples, monitoring the temperature of the surface of the sample.

15.The system is equipped with a video monitoring system to record test procedures as well as remote operations.

16.Data acquisition system, collects the data of voltage, temperature, speed, time, etc.

17.Window based software, with manual & auto modes, controls the movement of each layer.

 


Factory overview

EV Battery Fire Exposure Test System by ECE R100 and UL 2580
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EV Battery Fire Exposure Test System by ECE R100 and UL 2580
FAQ

1.What's the delivery time?

About 3 or 4 months.

2.What's your payment terms?
30% paid by T/T in advance,70% paid by by T/T before shipping.

3.What's your guarantee terms?
The warranty of all products is 1 year.During this period,we are responsible for all faults caused by us.And we can supply life-long technical support. 

4.Can you supply training?
We can supply training in our factory and online training for free.If onsite installation and training are required,please pay for tickets,accommodation and salary USD250/Day for every person.

 

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